Parameter
|
Item |
Specification |
|
Film Structure |
6th Generation Aliphatic Polycaprolactone TPU |
|
Total Thickness |
8mil (203μm) |
|
Hydrophilicity/Hydrophobicity |
θ<90°: Hydrophilic / θ>90°: Hydrophobic |
|
UV Rejection Rate |
≥98.3% |
|
Glossiness |
≥97.6 GU |
|
Elongation at Break |
≥413% |
|
Coating Elongation at Break |
≥216% |
|
Tensile Strength |
≥24.48 MPa |
|
Self-healing Property |
100% |
|
Haze |
≤0.86% |
|
Visible Light Transmittance (VLT) |
29.8% |
|
Standard Roll Size |
1.52m x 15m / Custom sizes available |
|
Warranty |
8 years |
Feature
Classic smoked tint with 29.8% VLT - the most popular balance of style and headlight visibility.
Ultra-low 0.86% haze and 97.6 GU gloss for a premium, crystal-clear smoked finish.
Exceptional 413% elongation and 216% coating elongation for flawless conformity on complex curves.
98.3% UV rejection with self-healing topcoat protects against yellowing, oxidation, and scratches.
Production Details



Product Qualification
Shaoxing Zirui New Material Technology Co., Ltd. is a professional automotive film and architectural film manufacturer with full in-house production capabilities. Our Headlight Armor Smoke is one of our most popular headlight film variants, manufactured with precision coating technology to ensure consistent tint density and optical clarity across every roll. Each batch undergoes strict quality testing and ships with a Certificate of Analysis (COA). With 8-year warranty coverage and global export experience across 40+ countries, Zirui delivers reliable quality you can trust.
Why Choose Us as Your Headlight Armor Supplier
01/
6th Gen Aliphatic TPU Substrate - premium polycaprolactone TPU with classic smoked-gray 29.8% VLT formulation, 98.3% UV rejection, and 413% elongation - the industry's most popular balance of style and visibility
Full In-House Production - smoked-tint coating, curing & maturation, precision slitting, and packaging all completed in-house with ultra-low haze control at 0.86% for crystal-clear optical performance
Advanced Precision Coating - imported precision-coating lines ensure consistent 97.6 GU gloss and uniform smoked finish batch after batch, with 216% coating elongation for flawless installation on complex curves
Certificate of Analysis (COA) on Every Batch - each roll ships with lab-tested data on VLT (29.8%), UV rejection (98.3%), haze (0.86%), gloss (97.6 GU), tensile strength (24.48 MPa), elongation (413%), coating elongation (216%), and color fastness, per international standards
Global Export Experience - trusted by customers in 40+ countries including Australia, Europe, North America, Southeast Asia, and the Middle East
Whether you need automotive window film, architectural solar film, or household protective film, Zirui New Material delivers consistent quality, competitive pricing, and reliable batch-to-batch performance for bulk and OEM orders.
Deliver, Shipping and serving
Pre-sales professional technical consultation and free sample support
Complete document support, including CoA, TDS, and PI documents
24-hour after-sales response and solution for any quality issues under standard purchasing, storage and installation conditions
FAQ
Q: Is the Smoke tint the most popular choice for headlight films?
A: Yes, the Smoke finish with 29.8% VLT is our most popular headlight film variant because it strikes the ideal balance between a noticeable smoked aesthetic and sufficient headlight visibility. It creates that sought-after 'smoked lens' look without completely sacrificing light output, making it a favorite among automotive enthusiasts. However, we still recommend checking local regulations, as some regions have specific requirements for headlight light output and color.
Q: What is the difference between Smoke, Shadow, and Haze headlight films?
A: The three variants differ primarily in visible light transmittance (VLT) and aesthetic effect: Shadow (19.5% VLT) is the darkest, delivering an aggressive stealth-black look; Smoke (29.8% VLT) is the classic medium smoked finish, our most popular option balancing style and visibility; Haze (50% VLT) is the lightest, offering a subtle matte-haze semi-translucent effect with better light output. All three share the same TPU substrate, UV protection, self-healing technology, and 8-year warranty.
Q: How does the film hold up to car washes and automatic brush washes?
A: The Headlight Armor Smoke is designed to withstand regular car washing, including automatic brush washes, thanks to its durable self-healing topcoat and 24.48 MPa tensile strength. Minor swirl marks from brushes will self-heal over time. However, for maximum longevity, we recommend touchless or hand washing whenever possible. Avoid high-pressure sprayers held too close to the film edges, and never use abrasive cleaning tools or harsh chemicals on the film surface.
Q: Can I install this film myself, or do I need a professional installer?
A: While DIY installation is possible with patience and the right tools, we strongly recommend professional installation for optimal results, especially on complex curved headlight lenses. The film requires proper surface preparation, wet application technique, and heat forming to achieve a bubble-free, edge-perfect finish. Professional installers have the experience and tools (heat guns, squeegees, installation solutions) to handle the stretching and conforming needed for modern headlight shapes. Improper installation may void the warranty.
Q: How long does the smoked color last before fading?
A: The Smoke tint is engineered into the TPU substrate using advanced color-integrated technology, rather than being a surface coating that can wear off. Combined with the 98.3% UV rejection layer, the color is designed to remain stable and resist fading for the full 8-year warranty period under normal use conditions. Unlike cheaper vinyl or dyed films that may fade or discolor within 1-2 years, our TPU-based smoked film maintains consistent color and clarity long-term.
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